Safety Standards in Process Equipment Design & Operational Practices

Risk Minimization Approach

Course Schedule

Sessions

Date

Fees

Venue

12 - 16 Jan 2025

Doha - Qatar

$5,000

Course Description

introduction

In the design and operation of pressure equipment for hydrocarbons and chemical processing, particularly within the Oil & Gas, Chemical, and Process industries, ensuring process safety is paramount. Safety considerations remain critical throughout operation and maintenance, requiring rigorous verification through various methodologies.

The Safety Standards in Process Equipment Design & Operational Practices training course by Demoura Lawson Consulting provides a comprehensive overview of process safety elements commonly encountered in industrial practice. This course emphasizes engineering design aspects of Process Safety Management, focusing on the safeguarding of processing equipment within industrial plants. Participants will explore techniques for analyzing and mitigating process safety hazards, with a particular focus on Oil & Gas processing. The course aims to integrate essential concepts for achieving optimal Process Safety Engineering. Practical exercises and real-world examples will be used to underscore key learning points.

Course Highlights:
  • Principles of Inherently Safer Design
  • Design Standards for Safe Operation of Process Equipment
  • Selection and Sizing of Safety Valves and Pressure Relief Systems
  • Methods for Process Hazard Analysis: HAZOP, LOPA, FMEA
  • Fire and Explosion Prevention Techniques
  • Plant Equipment Inspection (NDT) and Maintenance Procedures


objectives

By the end of this training course, participants will be able to:
  • Understand key aspects of process design influencing process safety
  • Implement "inherently safer design" principles in plant operations
  • Assess the mechanical integrity of process equipment
  • Identify hazards related to process fluids and their impact on material degradation
  • Comply with code requirements for sizing relief valves
  • Operate Emergency De-Pressuring Systems (EDP) effectively during emergencies

Training Methodology

This course will be delivered using workshop principles, including formal lectures, interactive examples, and active participation. Real-life scenarios will illustrate both efficient operations and potential technical failures, emphasizing troubleshooting and maintaining plant safety. Participants will engage in open discussions and share experiences related to various safety issues. Comprehensive training materials will be provided.

Organizational Impact

Upon completion, delegates will be equipped to critically evaluate and improve safety methodologies within their organization. The knowledge gained will:
  • Optimize equipment operation while ensuring plant safety
  • Enhance confidence in conducting risk minimization analyses
  • Improve equipment status management and pressure relief system handling
  • Facilitate better specification for new and replacement components
  • Aid in controlling maintenance budgets by reducing unplanned failures

personal Impact

Participants will benefit from:
  • Increased confidence in addressing safety issues
  • A deeper understanding of process design impacts on plant safety
  • Enhanced knowledge of maintenance, instrumentation, and incident prevention
  • Improved skills in risk and hazard analysis
  • Greater ability to troubleshoot complex and hazardous situations
  • Strengthened capability to select appropriate depressuring plans

WHO SHOULD ATTEND?

This training course is ideal for:
  • Operation, Technical Service, and Maintenance Professionals
  • Technical Professionals responsible for equipment maintenance and repair
  • Professionals involved in inspection and maintenance
  • Project Engineers and HSE Professionals
  • Technical Experts in risk assessment and integrity analysis

Course Outline

Day 1

  • Definition and Historical Incidents
  • Components of Process Safety: People, Plant, Process
  • Risk Identification and Safety Analysis
  • Process Hazard Analysis: HAZOP, LOPA, FMEA
  • Hazard Elimination through Design
  • Prevention of Human Error

Overview of Safety in Process Design

Inherently Safer Design Methodology

Day 2

  • Design Phases and Material Optimization
  • Corrosion, Erosion, and Material Degradation
  • Leakage, Hydrocarbon Dispersion, and Chemical Flammability

Safety Considerations for Process Equipment

Day 3

  • Design Procedures for Pressure Vessels, Tanks, Reactors
  • Piping System Design and Safety
  • Material Degradation Assessment and Fitness for Service
  • Monitoring, Testing, and Inspection (NDT)

Design of Pressure Relief Systems

Day 4

  • Sizing and Operation of Safety Valves
  • Pressure Relief vs. Rupture Discs
  • Codes, Standards, and Best Practices
  • Process Plant Disposal Systems and Environmental Risks

Process Monitoring and Control Systems: SCADA

Day 5

  • Emergency Depressurization Systems (EDP)
  • Prevention of Fire, Gas, and Dust Explosions
  • Plant Layout, Equipment Spacing, and Management of Change

Certificates

Demoura Lawson Consulting Certificate will be awarded to the delegates upon successful completion of this training course.

Submit form

+ Training
+ Consulting
+ Support Services
+ Professional Development

Let us know which service you are interested in:

Please complete the form below and a member of our team will be in touch within 1-3 business days

Thank you for your interest in Demoura Lawson Consulting

Contact Us

Qatar: Unit Office No. 1905: 19th Floor, The E18hteen Tower , Bldg 230, Street 303, Zone 69, Lusail Marina , Qatar
Tel: +974 4445 9206

Saudi Arabia: 3121 Imam Abdullah Bin Saud Bin Abdulaziz Road, Ishbiliyah, Riyadh 13225, Saudi Arabia
 Tel: +966 50 685 6910

Your message has been sent. We'll contact you shortly.

Thank You

Safety Standards in Process Equipment Design & Operational Practices

Risk Minimization Approach

Course Schedule

Sessions

Date

Venue

Fees

12 - 16 Jan 2025

Doha - Qatar

$5,000

Course Description

introduction

In the design and operation of pressure equipment for hydrocarbons and chemical processing, particularly within the Oil & Gas, Chemical, and Process industries, ensuring process safety is paramount. Safety considerations remain critical throughout operation and maintenance, requiring rigorous verification through various methodologies.

The Safety Standards in Process Equipment Design & Operational Practices training course by Demoura Lawson Consulting provides a comprehensive overview of process safety elements commonly encountered in industrial practice. This course emphasizes engineering design aspects of Process Safety Management, focusing on the safeguarding of processing equipment within industrial plants. Participants will explore techniques for analyzing and mitigating process safety hazards, with a particular focus on Oil & Gas processing. The course aims to integrate essential concepts for achieving optimal Process Safety Engineering. Practical exercises and real-world examples will be used to underscore key learning points.

Course Highlights:
  • Principles of Inherently Safer Design
  • Design Standards for Safe Operation of Process Equipment
  • Selection and Sizing of Safety Valves and Pressure Relief Systems
  • Methods for Process Hazard Analysis: HAZOP, LOPA, FMEA
  • Fire and Explosion Prevention Techniques
  • Plant Equipment Inspection (NDT) and Maintenance Procedures


objectives

By the end of this training course, participants will be able to:
  • Understand key aspects of process design influencing process safety
  • Implement "inherently safer design" principles in plant operations
  • Assess the mechanical integrity of process equipment
  • Identify hazards related to process fluids and their impact on material degradation
  • Comply with code requirements for sizing relief valves
  • Operate Emergency De-Pressuring Systems (EDP) effectively during emergencies

Training Methodology

This course will be delivered using workshop principles, including formal lectures, interactive examples, and active participation. Real-life scenarios will illustrate both efficient operations and potential technical failures, emphasizing troubleshooting and maintaining plant safety. Participants will engage in open discussions and share experiences related to various safety issues. Comprehensive training materials will be provided.

Organizational Impact

Upon completion, delegates will be equipped to critically evaluate and improve safety methodologies within their organization. The knowledge gained will:
  • Optimize equipment operation while ensuring plant safety
  • Enhance confidence in conducting risk minimization analyses
  • Improve equipment status management and pressure relief system handling
  • Facilitate better specification for new and replacement components
  • Aid in controlling maintenance budgets by reducing unplanned failures

personal Impact

Participants will benefit from:
  • Increased confidence in addressing safety issues
  • A deeper understanding of process design impacts on plant safety
  • Enhanced knowledge of maintenance, instrumentation, and incident prevention
  • Improved skills in risk and hazard analysis
  • Greater ability to troubleshoot complex and hazardous situations
  • Strengthened capability to select appropriate depressuring plans

Who should attend?

This training course is ideal for:
  • Operation, Technical Service, and Maintenance Professionals
  • Technical Professionals responsible for equipment maintenance and repair
  • Professionals involved in inspection and maintenance
  • Project Engineers and HSE Professionals
  • Technical Experts in risk assessment and integrity analysis

Course Outline

Day 1

Overview of Safety in Process Design

  • Definition and Historical Incidents
  • Components of Process Safety: People, Plant, Process
  • Risk Identification and Safety Analysis
  • Process Hazard Analysis: HAZOP, LOPA, FMEA
  • Hazard Elimination through Design
  • Prevention of Human Error

Day 2

Inherently Safer Design Methodology

  • Design Phases and Material Optimization
  • Corrosion, Erosion, and Material Degradation
  • Leakage, Hydrocarbon Dispersion, and Chemical Flammability

Day 3

Safety Considerations for Process Equipment

  • Emergency Depressurization Systems (EDP)
  • Prevention of Fire, Gas, and Dust Explosions
  • Plant Layout, Equipment Spacing, and Management of Change
  • Design Procedures for Pressure Vessels, Tanks, Reactors
  • Piping System Design and Safety
  • Material Degradation Assessment and Fitness for Service
  • Monitoring, Testing, and Inspection (NDT)

Day 4

Design of Pressure Relief Systems

  • Sizing and Operation of Safety Valves
  • Pressure Relief vs. Rupture Discs
  • Codes, Standards, and Best Practices
  • Process Plant Disposal Systems and Environmental Risks

Day 5

Process Monitoring and Control Systems: SCADA

Certificates

Demoura Lawson Consulting Certificate will be awarded to the delegates upon successful completion of this training course.

Submit form

+ Training
+ Consulting
+ Support Services
+ Professional Development

Let us know which service you are interested in:

Please complete the form below and a member of our team will be in touch within 1-3 business days

Thank you for your interest in Demoura Lawson Consulting

Contact Us

Qatar: Unit Office No. 1905: 19th Floor, The E18hteen Tower , Bldg 230, Street 303, Zone 69, Lusail Marina , Qatar
Tel: +974 4445 9206

Saudi Arabia: 3121 Imam Abdullah Bin Saud Bin Abdulaziz Road, Ishbiliyah, Riyadh 13225, Saudi Arabia
 Tel: +966 50 685 6910

Your message has been sent. We'll contact you shortly.

Thank You